feat(devices): add Reset Stats action for clearing pre-ship QA/bench data

New POST /devices/{id}/reset-stats + ResetStatsModal lets staff clear
QA/bench test data accumulated before a device ships to a customer:
Firestore bell/playback counters and Postgres history tables (logs,
heartbeats, commands, boot events, alert events, ping samples,
diagnostics reports, control/reports, and opt-in live alerts). The two
firmware-side resets (telemetry.reset_boot_data, logs.clear) go over
the existing MQTT command/ack flow instead, since they need the device
online and duplicating that round-trip server-side would just be a
second, inferior implementation.

Also includes two incidental cleanups in devices/router.py: audit-log
entries for create/update now use console_name in their label (missed
by the earlier console_name commit), and add/remove-device-user rename
their local Firestore client from `db` to `fs` to stop shadowing the
`db: AsyncSession` dependency param in the same function scope.
AddDeviceUserModal's results list also gets a max-height + scroll so a
long match list doesn't grow the modal off-screen.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>

backend/devices/router.py

@@ -10,6 +10,7 @@ from devices.models import (
     DeviceCreate, DeviceUpdate, DeviceInDB, DeviceListResponse,
     DeviceUsersResponse, DeviceUserInfo,
     DeviceNoteCreate, DeviceNoteUpdate,
+    ResetStatsRequest, ResetStatsResult,
 )
 from devices import service
 import database as mqtt_db
@@ -65,7 +66,7 @@ async def create_device(
 ):
     device = service.create_device(body)
     await log_action(db, _user.sub, _user.name or _user.email, "CREATE", "device",
-                     device.device_id, device.device_name or device.device_id)
+                     device.device_id, device.console_name or device.device_name or device.device_id)
     return device
 
 
@@ -87,7 +88,7 @@ async def update_device(
     if "tags" in body.model_fields_set and (old.tags or []) != (device.tags or []):
         changes["tags"] = {"old": sorted(old.tags or []), "new": sorted(device.tags or [])}
     await log_action(db, _user.sub, _user.name or _user.email, "UPDATE", "device",
-                     device_id, device.device_name or device_id, changes=changes or None)
+                     device_id, device.console_name or device.device_name or device_id, changes=changes or None)
     return device
 
 
@@ -437,14 +438,14 @@ async def add_user_to_device(
     db: AsyncSession = Depends(get_pg_session),
 ):
     """Add a user reference to the device's user_list field."""
-    db = get_firestore()
+    fs = get_firestore()
-    device_ref = db.collection("devices").document(device_id)
+    device_ref = fs.collection("devices").document(device_id)
     device_doc = device_ref.get()
     if not device_doc.exists:
         raise HTTPException(status_code=404, detail="Device not found")
 
     # Verify user exists
-    user_doc = db.collection("users").document(body.user_id).get()
+    user_doc = fs.collection("users").document(body.user_id).get()
     if not user_doc.exists:
         raise HTTPException(status_code=404, detail="User not found")
 
@@ -461,7 +462,7 @@ async def add_user_to_device(
             existing_ids.add(entry.split("/")[-1])
 
     if body.user_id not in existing_ids:
-        user_ref = db.collection("users").document(body.user_id)
+        user_ref = fs.collection("users").document(body.user_id)
         user_list.append(user_ref)
         device_ref.update({"user_list": user_list})
 
@@ -479,8 +480,8 @@ async def remove_user_from_device(
     db: AsyncSession = Depends(get_pg_session),
 ):
     """Remove a user reference from the device's user_list field."""
-    db = get_firestore()
+    fs = get_firestore()
-    device_ref = db.collection("devices").document(device_id)
+    device_ref = fs.collection("devices").document(device_id)
     device_doc = device_ref.get()
     if not device_doc.exists:
         raise HTTPException(status_code=404, detail="Device not found")
@@ -504,4 +505,75 @@ async def remove_user_from_device(
     await log_action(db, _user.sub, _user.name or _user.email, "UPDATE", "device",
                      device_id, device_id, meta={"action_detail": "user_removed",
                                                   "user_id": user_id})
-    return {"status": "removed", "user_id": user_id}
+
+
+@router.post("/{device_id}/reset-stats", response_model=ResetStatsResult)
+async def reset_device_stats(
+    device_id: str,
+    body: ResetStatsRequest,
+    _user: TokenPayload = Depends(require_permission("devices", "edit")),
+    db: AsyncSession = Depends(get_pg_session),
+):
+    """Clears QA/bench test data accumulated before a device ships to a
+    customer. Only handles categories that don't require the device itself
+    to be online — Postgres history tables and Firestore device_stats
+    counters. The two firmware-side resets (telemetry.reset_boot_data,
+    logs.clear) are sent directly by the frontend over MQTT via the existing
+    command-ack flow, since they need the device online and this console
+    already has that round-trip built (see DeviceDetail.jsx's
+    sendMqttCommand) — duplicating it backend-side would just be a second,
+    inferior implementation of the same wait-for-device-reply logic.
+
+    Nothing here touches device identity, customer assignment, notes, tags,
+    warranty/maintenance fields, or audit logs — see ResetStatsRequest's
+    field list for exactly what's in scope.
+    """
+    device = service.get_device(device_id)
+    serial = device.serial_number or device.device_id
+
+    result = ResetStatsResult()
+
+    # Firestore device_stats — field-level only. DeviceStatistics mixes true
+    # counters with warranty/maintenance fields in one object; a blanket
+    # clear would destroy warranty data, so only the 4 named counter fields
+    # are ever sent here (deep-merge in service.update_device preserves
+    # every other key, including warrantyActive/warrantyStart/etc.).
+    stats_update = {}
+    if body.bell_stats:
+        stats_update["totalHammerStrikes"] = 0
+        stats_update["perBellStrikes"] = []
+    if body.playback_stats:
+        stats_update["totalPlaybacks"] = 0
+        stats_update["totalWarningsGiven"] = 0
+    if stats_update:
+        service.update_device(device_id, DeviceUpdate(device_stats=stats_update))
+        if body.bell_stats:
+            result.bell_stats = True
+        if body.playback_stats:
+            result.playback_stats = True
+
+    # Postgres — pure history/telemetry tables, per-device row deletes.
+    if body.device_logs:
+        result.device_logs = await mqtt_db.delete_device_logs(serial)
+    if body.heartbeats:
+        result.heartbeats = await mqtt_db.delete_device_heartbeats(serial)
+    if body.commands:
+        result.commands = await mqtt_db.delete_device_commands(serial)
+    if body.boot_events:
+        result.boot_events = await mqtt_db.delete_device_boot_events(serial)
+    if body.alert_history:
+        result.alert_history = await mqtt_db.delete_device_alert_events(serial)
+    if body.ping_samples:
+        result.ping_samples = await mqtt_db.delete_device_ping_samples(serial)
+    if body.diagnostics_reports:
+        result.diagnostics_reports = await mqtt_db.delete_device_diagnostics_reports(serial)
+    if body.reports:
+        result.reports = await mqtt_db.delete_device_reports(serial)
+    if body.current_alerts:
+        result.current_alerts = await mqtt_db.delete_device_current_alerts(serial)
+
+    await log_action(db, _user.sub, _user.name or _user.email, "UPDATE", "device",
+                     device_id, device.console_name or device.device_name or serial,
+                     meta={"action_detail": "reset_stats", "categories": body.model_dump()})
+
+    return result

frontend/src/modals/bellcloud/devices/AddDeviceUserModal.jsx

@@ -172,7 +172,7 @@ export default function AddDeviceUserModal({ open, deviceId, existingUserIds = [
         )}
 
         {/* Results */}
-        <div style={{ display: 'flex', flexDirection: 'column', gap: 'var(--space-2)', minHeight: 80 }}>
+        <div style={{ display: 'flex', flexDirection: 'column', gap: 'var(--space-2)', minHeight: 80, maxHeight: 260, overflowY: 'auto' }}>
           {loading ? (
             <div style={{ display: 'flex', justifyContent: 'center', padding: 'var(--space-6)' }}>
               <Spinner size="sm" />

frontend/src/modals/bellcloud/devices/ResetStatsModal.jsx

@@ -0,0 +1,281 @@
+// frontend/src/modals/bellcloud/devices/ResetStatsModal.jsx
+// QA-to-shipping reset — clears test data accumulated on the bench (bell
+// fires, playback, reboots, debug logs) across both the console's own
+// database and the physical device itself, category by category.
+//
+// Two categories (device_boot_data, device_logs_clear) fire real MQTT
+// commands and need the device online; the rest are console-database-only
+// and always run regardless of connectivity. See backend's
+// POST /devices/{id}/reset-stats for the DB/Firestore side — the two
+// device-side commands are sent directly here via sendMqttCommand, reusing
+// the existing ack/toast infrastructure rather than duplicating a
+// wait-for-device-reply mechanism in the backend.
+
+import { useState } from 'react'
+import Modal from '@/components/ui/Modal'
+import Button from '@/components/ui/Button'
+import PressHoldButton from '@/components/ui/PressHoldButton'
+import StatusBadge from '@/components/ui/StatusBadge'
+import Icon from '@/components/ui/Icon'
+import api from '@/lib/api'
+import { useToast } from '@/components/ui/Toast'
+
+// ─── Category definitions ──────────────────────────────────────────────────
+// `key` matches ResetStatsRequest's field names on the backend for the
+// Postgres/Firestore categories. `firmware` categories are sent as MQTT
+// commands directly from this modal instead.
+
+const CATEGORIES = [
+  {
+    group: 'Device (firmware)', items: [
+      { key: 'device_boot_data', firmware: 'telemetry.reset_boot_data', label: 'Boot count & history', description: 'Lifetime boot counter and on-device SD boot log.', defaultChecked: true },
+      { key: 'device_logs_clear', firmware: 'logs.clear', label: 'SD debug logs', description: 'Day-rotated debug log files stored on the device SD card.', defaultChecked: true },
+    ],
+  },
+  {
+    group: 'Bell & Playback (console)', items: [
+      { key: 'bell_stats', label: 'Bell strike stats', description: 'Lifetime hammer strikes and per-bell strike counts.', defaultChecked: true },
+      { key: 'playback_stats', label: 'Playback stats', description: 'Lifetime melody playback count and warning count.', defaultChecked: true },
+    ],
+  },
+  {
+    group: 'Console History', items: [
+      { key: 'device_logs', label: 'Device logs', description: 'Console-stored debug/info log history for this device.', defaultChecked: true },
+      { key: 'heartbeats', label: 'Heartbeats', description: 'RSSI/uptime/free-heap history — also clears RSSI & heap graphs.', defaultChecked: true },
+      { key: 'commands', label: 'Command history', description: 'Sent-command log shown in the Control tab.', defaultChecked: true },
+      { key: 'boot_events', label: 'Boot event history', description: 'Console-side boot/crash timeline (separate from the on-device log above).', defaultChecked: true },
+      { key: 'alert_history', label: 'Alert history', description: 'Past alert transitions (warnings/critical/failed).', defaultChecked: true },
+      { key: 'ping_samples', label: 'Ping samples', description: 'Latency history shown in the ping-latency graph.', defaultChecked: true },
+      { key: 'diagnostics_reports', label: 'Diagnostics reports', description: 'CPU temp/WiFi/OTA/stack/bell-heat history from the 5-min metrics report.', defaultChecked: true },
+      { key: 'reports', label: 'Device reports', description: 'History of critical board-initiated events (e.g. bell overload) from control/reports.', defaultChecked: true },
+    ],
+  },
+  {
+    group: 'Advanced', items: [
+      { key: 'current_alerts', label: 'Current active alerts', description: 'Clears LIVE alert state — if the device genuinely has an active fault right now, this hides it from the console until its next state change. Only enable if you are sure the device is idle/healthy.', defaultChecked: false, danger: true },
+    ],
+  },
+]
+
+const ALL_KEYS = CATEGORIES.flatMap(g => g.items.map(i => i.key))
+
+function defaultSelection() {
+  const sel = {}
+  for (const g of CATEGORIES) for (const i of g.items) sel[i.key] = i.defaultChecked
+  return sel
+}
+
+// ─── Checkbox row ───────────────────────────────────────────────────────────
+
+function CategoryRow({ item, checked, onChange, disabled }) {
+  return (
+    <label
+      style={{
+        display: 'flex', alignItems: 'flex-start', gap: 'var(--space-3)',
+        padding: 'var(--space-2) 0', cursor: disabled ? 'default' : 'pointer',
+        opacity: disabled ? 0.5 : 1,
+      }}
+    >
+      <input
+        type="checkbox"
+        checked={checked}
+        onChange={() => onChange(item.key)}
+        disabled={disabled}
+        style={{ accentColor: item.danger ? 'var(--color-danger)' : 'var(--color-primary)', flexShrink: 0, marginTop: 3 }}
+      />
+      <div style={{ flex: 1, minWidth: 0 }}>
+        <p style={{ fontSize: 'var(--font-size-sm)', fontWeight: 'var(--font-weight-medium)', color: item.danger ? 'var(--color-danger)' : 'var(--color-text-primary)' }}>
+          {item.label}
+        </p>
+        <p style={{ fontSize: 'var(--font-size-xs)', color: 'var(--color-text-muted)', marginTop: 2 }}>
+          {item.description}
+        </p>
+      </div>
+    </label>
+  )
+}
+
+// ─── ResetStatsModal ────────────────────────────────────────────────────────
+
+export default function ResetStatsModal({ open, onClose, deviceId, isOnline, sendMqttCommand }) {
+  const { toast } = useToast()
+  const [selection, setSelection] = useState(defaultSelection)
+  const [running, setRunning] = useState(false)
+  const [results, setResults] = useState(null) // { [key]: { ok, detail } } once run completes
+
+  const toggle = (key) => setSelection(prev => ({ ...prev, [key]: !prev[key] }))
+  const toggleAll = (value) => {
+    const sel = {}
+    for (const key of ALL_KEYS) sel[key] = value
+    setSelection(sel)
+  }
+
+  const anySelected = ALL_KEYS.some(k => selection[k])
+  const firmwareItems = CATEGORIES[0].items
+  const backendKeys = ALL_KEYS.filter(k => !firmwareItems.some(f => f.key === k))
+
+  const handleClose = () => {
+    if (running) return
+    setResults(null)
+    onClose()
+  }
+
+  const runReset = async () => {
+    setRunning(true)
+    const outcome = {}
+
+    // Firmware commands — only attempt if online; skip cleanly if not.
+    for (const item of firmwareItems) {
+      if (!selection[item.key]) continue
+      if (!isOnline) {
+        outcome[item.key] = { ok: false, detail: 'Device offline — skipped' }
+        continue
+      }
+      try {
+        await sendMqttCommand(item.firmware, {})
+        outcome[item.key] = { ok: true, detail: 'Reset on device' }
+      } catch (err) {
+        outcome[item.key] = { ok: false, detail: err.message || 'Command failed' }
+      }
+    }
+
+    // Backend (Postgres + Firestore) — always attempted regardless of connectivity.
+    const backendBody = {}
+    for (const key of backendKeys) backendBody[key] = !!selection[key]
+    const anyBackend = backendKeys.some(k => selection[k])
+    if (anyBackend) {
+      try {
+        const res = await api.post(`/devices/${deviceId}/reset-stats`, backendBody)
+        for (const key of backendKeys) {
+          if (!selection[key]) continue
+          const val = res[key]
+          outcome[key] = { ok: val !== null && val !== undefined, detail: typeof val === 'number' ? `${val} row(s) cleared` : (val ? 'Cleared' : 'No change') }
+        }
+      } catch (err) {
+        for (const key of backendKeys) {
+          if (selection[key]) outcome[key] = { ok: false, detail: err.message || 'Failed' }
+        }
+      }
+    }
+
+    setResults(outcome)
+    setRunning(false)
+    const failed = Object.values(outcome).filter(o => !o.ok).length
+    if (failed === 0) {
+      toast.success('Stats Reset', 'Selected categories were cleared successfully.')
+    } else {
+      toast.warning('Partially Completed', `${failed} categor${failed === 1 ? 'y' : 'ies'} could not be reset — see details below.`)
+    }
+  }
+
+  return (
+    <Modal
+      open={open}
+      onClose={handleClose}
+      title="Reset Device Stats"
+      size="lg"
+      persistent={running}
+    >
+      <div style={{ display: 'flex', flexDirection: 'column', gap: 'var(--space-5)' }}>
+
+        {!results && (
+          <>
+            <div style={{
+              display: 'flex', alignItems: 'flex-start', gap: 'var(--space-2)',
+              padding: 'var(--space-3) var(--space-4)', borderRadius: 'var(--radius-md)',
+              backgroundColor: 'var(--color-warning-bg)', border: '1px solid var(--color-warning)',
+              fontSize: 'var(--font-size-sm)', color: 'var(--color-warning)',
+            }}>
+              <Icon name="warning" size={16} color="var(--color-warning)" style={{ flexShrink: 0, marginTop: 1 }} />
+              <span>
+                This clears QA/bench test data before shipping to a customer. It does not affect network settings, bell/clock configuration, melodies, warranty records, or customer assignment. <strong>This action cannot be undone.</strong>
+              </span>
+            </div>
+
+            {!isOnline && (
+              <div style={{
+                display: 'flex', alignItems: 'flex-start', gap: 'var(--space-2)',
+                padding: 'var(--space-3) var(--space-4)', borderRadius: 'var(--radius-md)',
+                backgroundColor: 'var(--color-bg-elevated)', border: '1px solid var(--color-border)',
+                fontSize: 'var(--font-size-sm)', color: 'var(--color-text-muted)',
+              }}>
+                <Icon name="info" size={16} color="var(--color-text-muted)" style={{ flexShrink: 0, marginTop: 1 }} />
+                <span>Device is offline — console history will still be cleared, but on-device resets (boot count, SD logs) will be skipped.</span>
+              </div>
+            )}
+
+            <div style={{ display: 'flex', justifyContent: 'flex-end', gap: 'var(--space-2)' }}>
+              <Button variant="ghost" size="sm" onClick={() => toggleAll(true)}>Select All</Button>
+              <Button variant="ghost" size="sm" onClick={() => toggleAll(false)}>Select None</Button>
+            </div>
+
+            <div style={{ display: 'flex', flexDirection: 'column', gap: 'var(--space-4)', maxHeight: '50vh', overflowY: 'auto' }}>
+              {CATEGORIES.map(group => (
+                <div key={group.group}>
+                  <span style={{
+                    fontSize: 'var(--font-size-xs)', fontWeight: 'var(--font-weight-semibold)',
+                    color: 'var(--color-text-muted)', letterSpacing: 'var(--tracking-wide)',
+                    textTransform: 'uppercase',
+                  }}>
+                    {group.group}
+                  </span>
+                  <div style={{ borderTop: '1px solid var(--color-border)', marginTop: 'var(--space-2)' }}>
+                    {group.items.map(item => (
+                      <CategoryRow
+                        key={item.key}
+                        item={item}
+                        checked={!!selection[item.key]}
+                        onChange={toggle}
+                        disabled={running}
+                      />
+                    ))}
+                  </div>
+                </div>
+              ))}
+            </div>
+
+            <div style={{ display: 'flex', justifyContent: 'flex-end', gap: 'var(--space-3)', paddingTop: 'var(--space-2)', borderTop: '1px solid var(--color-border)' }}>
+              <Button variant="ghost" onClick={handleClose} disabled={running}>Cancel</Button>
+              <PressHoldButton
+                variant="danger"
+                holdMs={3000}
+                disabled={running || !anySelected}
+                holdingLabel="Keep holding to reset…"
+                onConfirm={runReset}
+              >
+                {running ? 'Resetting…' : 'Hold to Reset Selected'}
+              </PressHoldButton>
+            </div>
+          </>
+        )}
+
+        {results && (
+          <>
+            <div style={{ display: 'flex', flexDirection: 'column', gap: 'var(--space-2)', maxHeight: '55vh', overflowY: 'auto' }}>
+              {CATEGORIES.flatMap(g => g.items).filter(item => selection[item.key]).map(item => {
+                const r = results[item.key]
+                return (
+                  <div key={item.key} style={{
+                    display: 'flex', alignItems: 'center', justifyContent: 'space-between', gap: 'var(--space-3)',
+                    padding: 'var(--space-2) var(--space-3)', borderRadius: 'var(--radius-md)',
+                    backgroundColor: 'var(--color-bg-elevated)', border: '1px solid var(--color-border)',
+                  }}>
+                    <span style={{ fontSize: 'var(--font-size-sm)', color: 'var(--color-text-primary)' }}>{item.label}</span>
+                    <div style={{ display: 'flex', alignItems: 'center', gap: 'var(--space-2)' }}>
+                      <span style={{ fontSize: 'var(--font-size-xs)', color: 'var(--color-text-muted)' }}>{r?.detail}</span>
+                      <StatusBadge variant={r?.ok ? 'success' : 'warning'} size="sm">{r?.ok ? 'Done' : 'Skipped'}</StatusBadge>
+                    </div>
+                  </div>
+                )
+              })}
+            </div>
+            <div style={{ display: 'flex', justifyContent: 'flex-end' }}>
+              <Button variant="primary" onClick={handleClose}>Close</Button>
+            </div>
+          </>
+        )}
+
+      </div>
+    </Modal>
+  )
+}